Wide-Track Laser Cladding Optics for OD Surfaces

The External Surface Wide Beam Laser Deposition Head features an advanced reflective optical design combined with off-axis gravity powder feeding technology, achieving powder utilization rates of up to 98%. The cladding head supports single-layer cladding thicknesses exceeding 4 mm and enables stable multi-layer deposition with strong metallurgical bonding between the coating and substrate. Designed for high efficiency and process stability, it is ideal for demanding surface enhancement, wear resistance, and industrial repair applications, providing a reliable and sustainable laser cladding solution for modern manufacturing industries.
  • Spot Quality

    Uniformity into a circular shape uniformity of energy distribution directly affects
    Variable Beam Laser Hardening Head
  • Intelligent Control and Monitoring

    Lens temperature, molten pool CCD vision,temperature, powder flow monitoring
    Variable Beam Laser Hardening Head
  • Material Compatibility

    Copper alloy and Titanium alloy, Iron-based, Nickel-based, Cobalt-based and other metal powders
    Variable Beam Laser Hardening Head
  • Modular Design

    The lens system, moritoring system and optical path system operate in a modular manner,making them easy to disassemble, maintain and service
    Variable Beam Laser Hardening Head
  • Functionality

    High-efficiency water cooling, spatter resistant, dustproof, water mist-resistant, low spare parts replacement, frequency sealing rating( e.g., IP65)
    Variable Beam Laser Hardening Head
  • Safety

    Equipped with high-temperature alarm, real-time protection of equipment stability and workpiece cladding quality.
    Variable Beam Laser Hardening Head

Technical Parameters

Model Performance Parameters Performance Parameters
Power Options 6KW/12KW 20KW
Fiber Interface LOE/QBH  LOE   LOE 
Spot Size 2*20  3*26   3*65
Outer Dimension(mm) 285*158*85    285*165*100
Working Distance(mm) ~266   ~326  
Operating Wavelength(nm) 1080 1080
Cooling Type Water cooling Water cooling
Water Quality Requirements Pure water Pure water

Application scenario

Hydraulic cylinders and piston rods

Drive shafts and transmission shafts

Steel mill rolls and guide rollers

Mining support columns

Oil & gas transmission pipes

Large cylindrical repair components

FAQ

Q1: Can the external surface coaxial powder feeding cladding head really achieve a powder utilization rate of up to 98%? What powder

materials is it suitable for?

A1: Yes. This cladding head adopts gravity powder feeding and advanced reflective optical design, achieving a powder utilization rate of up to 98%,significantly reducing material waste

and operating costs. It is suitable for various metal powders, including iron-based, nickel- based, cobalt-based, copper alloy, and titanium alloy. It is widely used for surface

strengthening and repair of components such as hydraulic props, rollers, and drive shafts.

Q2: Can this equipment be used for multi-layer cladding? What types of workpieces’ external surfaces is it suitable for repairing?

A2: Yes. This equipment supports stable multi-layer cladding, with a single-layer cladding thickness exceeding 4mm and high metallurgical bonding strength. It is highly suitable for

external surfaces of cylindrical, tubular, and flat workpieces, such as hydraulic support cylinders for coal mining, metallurgical rollers, crankshafts, and oil pipelines. It is ideal for

high-wear resistance, corrosion resistance, and industrial repair applications.

Application Video

 

Products

Annular Powder Fed Laser Cladding Head for OD Components (1)

Annular Powder-Fed Laser Cladding Head for OD Components

Annular powder-fed cladding head for cylindrical OD parts, delivering stable circular deposition, over 90% powder utilization and carbide layers up to 70 HRC.
Off Axis Wire Fed Laser Cladding Head for OD Repair (1)

Off-Axis Wire-Fed Laser Cladding Head for OD Repair

Wire-fed laser cladding head for OD repair and surface buildup, with 100% filler utilization, low distortion and compatibility with multiple alloy wires.
Four Jet Coaxial Powder Laser Cladding Head (1)

Four-Jet Coaxial Powder Laser Cladding Head

Four-jet coaxial powder head for multi-directional laser cladding on OD and complex surfaces, combining stable deposition with powder utilization of at least 90%.
Flat Top Square Beam Laser Cladding Optics for OD Surfaces (1)

Flat-Top Square Beam Laser Cladding Optics for OD Surfaces

Square flat-top beam optics for OD laser cladding, designed for even energy distribution, high coating flatness and powder utilization of at least 90%.
Wide Track Inner Bore Laser Cladding Head (1)

Wide-Track Inner Bore Laser Cladding Head

Wide-track inner bore cladding head with a uniform rectangular beam and off-axis material feed, achieving powder utilization of at least 95% for ID surfaces.
180series cladding head (1)

High-Speed Annular Powder ID Laser Cladding Head

High-speed ID laser cladding head with annular powder delivery and a uniform circular beam, built for stable internal surface deposition with at least 90% powder use.

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See Latest Service

Application & Process Evaluation

We evaluate the workpiece, base material, target coating and production requirements to define a practical laser cladding route and equipment configuration.
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Custom Optical Head Design

Custom processing heads and beam-shaping optics for internal bores, external surfaces, powder-fed deposition, wire-fed deposition and laser hardening.
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Cladding Process Development

Parameter development and sample testing focused on deposition efficiency, dilution, coating quality, dimensional control and repeatability.
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