High-Speed Annular Powder ID Laser Cladding Head

The Annular Beam DED Head for Internal Cylindrical Cladding is a high-speed reflective deposition head featuring annular powder feeding, with an optional off-axis wire feeding system for wire-based cladding. Designed for internal surfaces with diameters ≥180 mm, its circular beam provides uniform energy distribution and powder utilization ≥90%. Compatible with complex-shaped components, it produces low-distortion, smooth cladding layers. Supports stainless steel and hot-work tool steel deposition, delivering precise internal surface reinforcement and remanufacturing solutions.
  • Spot Quality

    Uniformity into a circular shape uniformity of energy distribution directly affects
    Variable Beam Laser Hardening Head
  • Intelligent Control and Monitoring

    Lens temperature, molten pool CCD vision,temperature, powder flow monitoring
    Variable Beam Laser Hardening Head
  • Material Compatibility

    Copper alloy and Titanium alloy, Iron-based, Nickel-based, Cobalt-based and other metal powders
    Variable Beam Laser Hardening Head
  • Modular Design

    The lens system, moritoring system and optical path system operate in a modular manner,making them easy to disassemble, maintain and service
    Variable Beam Laser Hardening Head
  • Functionality

    High-efficiency water cooling, spatter resistant, dustproof, water mist-resistant, low spare parts replacement, frequency sealing rating( e.g., IP65)
    Variable Beam Laser Hardening Head
  • Safety

    Equipped with high-temperature alarm, real-time protection of equipment stability and workpiece cladding quality.
    Variable Beam Laser Hardening Head

Technical Parameters

Model Performance Parameters
Power Options 6KW/12KW
Fiber Interface LOE
Spot Size ~ ¢6.5
Outer Dimension(mm) 340*150*75 
Machinable Inner Hole Diameter(mm) ¢180
Operating Wavelength(nm) 1080
Cooling Type Water cooling
Water Quality Requirements Pure water

Application scenario

Internal pipe cladding

Valve bodies

Pump housings

Pressure vessels

Corrosion-resistant inner walls

Uniform 360° deposition

FAQ

Q1: What is the minimum internal diameter required for using this annular beam DED head?

A1: This internal cladding head is specifically designed for internal surfaces with a minimum diameter of 180 mm (≈7 inches). The annular beam design provides uniform energy distribution around the

circumference, making it ideal for refurbishing hydraulic cylinder barrels, pipe interiors, and mining bore components. For diameters smaller than 180 mm, please contact our team to discuss alternative solutions.

Q2: Will internal cladding cause distortion or heat damage to my cylindrical component?

A2: No. The annular beam design delivers uniform energy distribution with optimized heat input control, producing low-distortion and smooth cladding layers even on thin-walled cylinders. Combined with high-

efficiency water cooling and real-time temperature monitoring, this head minimizes thermal stress — critical for maintaining dimensional tolerances on high-value components like hydraulic pistons, mill rolls,

and drive shafts.

Application Video

 

Products

Wide Track Laser Cladding Optics for OD Surfaces (1)

Wide-Track Laser Cladding Optics for OD Surfaces

Wide-track laser cladding optics for OD shafts, pipes and flat parts, using off-axis gravity powder feed with powder utilization up to 98%.
Annular Powder Fed Laser Cladding Head for OD Components (1)

Annular Powder-Fed Laser Cladding Head for OD Components

Annular powder-fed cladding head for cylindrical OD parts, delivering stable circular deposition, over 90% powder utilization and carbide layers up to 70 HRC.
Off Axis Wire Fed Laser Cladding Head for OD Repair (1)

Off-Axis Wire-Fed Laser Cladding Head for OD Repair

Wire-fed laser cladding head for OD repair and surface buildup, with 100% filler utilization, low distortion and compatibility with multiple alloy wires.
Four Jet Coaxial Powder Laser Cladding Head (1)

Four-Jet Coaxial Powder Laser Cladding Head

Four-jet coaxial powder head for multi-directional laser cladding on OD and complex surfaces, combining stable deposition with powder utilization of at least 90%.
Flat Top Square Beam Laser Cladding Optics for OD Surfaces (1)

Flat-Top Square Beam Laser Cladding Optics for OD Surfaces

Square flat-top beam optics for OD laser cladding, designed for even energy distribution, high coating flatness and powder utilization of at least 90%.
Wide Track Inner Bore Laser Cladding Head (1)

Wide-Track Inner Bore Laser Cladding Head

Wide-track inner bore cladding head with a uniform rectangular beam and off-axis material feed, achieving powder utilization of at least 95% for ID surfaces.

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See Latest Service

Application & Process Evaluation

We evaluate the workpiece, base material, target coating and production requirements to define a practical laser cladding route and equipment configuration.
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Custom Optical Head Design

Custom processing heads and beam-shaping optics for internal bores, external surfaces, powder-fed deposition, wire-fed deposition and laser hardening.
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Cladding Process Development

Parameter development and sample testing focused on deposition efficiency, dilution, coating quality, dimensional control and repeatability.
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