Cu-Based Laser Cladding Powder for Low-Friction Surface Repair

Copper-Based Alloy Powder is specially developed for laser cladding, Laser Metal Deposition (LMD), and Directed Energy Deposition (DED) applications.The product range includes aluminum bronze, tin bronze, and customized mixed copper alloys to meet different wear and repair requirements. Our copper alloy powders provide excellent wear resistance, corrosion resistance, and stable cladding performance. Aluminum bronze offers high hardness and outstanding corrosion protection, while tin bronze features excellent self-lubricating and anti-friction properties. Customized alloy formulations are also available for specific application needs. With optimized particle morphology and flowability, the powders produce dense, low-porosity coatings with strong metallurgical bonding. They support multi-layer, crack-free laser cladding, delivering reliable performance and extended service life for industrial components.

Technical Parameters

Grade Alloy composition (wt%) hardness Mature applications
Al Sn Ni Other margin
Aluminum Bronze

Cu85

11.8 ≤2.4 Cu 180~230HB Inner wall of the hydraulic support cylinder
Tin Bronze

Cu1202

12.2 2.0 ≤2.9 Cu 120~140HB Hydraulic piston guide sleeves, oil-free

bearings for wind power applications

Hybrid type ≤14.0 ≤14.0 ≤80.0 custom made Ni/Cu 70~260HB Customized for the client

Product Features

1. Three Copper Alloy Powder Series

Our Copper Alloy Powders for Laser Cladding are available in three product series to meet different industrial requirements:

Aluminum Bronze Powder – High hardness, excellent wear resistance, and outstanding corrosion resistance.

Tin Bronze Powder – Superior self-lubricating properties with reduced friction for sliding and bearing applications.

Customized Hybrid Copper Alloy Powder – Tailor-made compositions offering a wide hardness range and application-

specific performance.

2. Optimized for Laser Cladding, LMD & DED

3. Excellent Wear Resistance

4. Superior Corrosion Resistance

5. Self-Lubricating & Low Friction Performance

6. Wide Hardness Range

7. Excellent Cladding Quality

8. Crack-Free Multi-Layer Deposition

9. Custom Alloy Development

As a direct manufacturer, we offer customized copper alloy powder formulations based on hardness, wear resistance,

corrosion resistance, friction characteristics, and specific working conditions.

Application scenario

Ideal for Component Repair & Surface Enhancement

Suitable for repairing and protecting critical industrial components such as:

Bearings        Bushings        Hydraulic Components              Marine Parts              Valve Components

Continuous Casting Molds           Engineering Machinery Parts            Oil & Gas Equipment

Products

Wide Track Laser Cladding Optics for OD Surfaces (1)

Wide-Track Laser Cladding Optics for OD Surfaces

Wide-track laser cladding optics for OD shafts, pipes and flat parts, using off-axis gravity powder feed with powder utilization up to 98%.
Annular Powder Fed Laser Cladding Head for OD Components (1)

Annular Powder-Fed Laser Cladding Head for OD Components

Annular powder-fed cladding head for cylindrical OD parts, delivering stable circular deposition, over 90% powder utilization and carbide layers up to 70 HRC.
Off Axis Wire Fed Laser Cladding Head for OD Repair (1)

Off-Axis Wire-Fed Laser Cladding Head for OD Repair

Wire-fed laser cladding head for OD repair and surface buildup, with 100% filler utilization, low distortion and compatibility with multiple alloy wires.
Four Jet Coaxial Powder Laser Cladding Head (1)

Four-Jet Coaxial Powder Laser Cladding Head

Four-jet coaxial powder head for multi-directional laser cladding on OD and complex surfaces, combining stable deposition with powder utilization of at least 90%.
Flat Top Square Beam Laser Cladding Optics for OD Surfaces (1)

Flat-Top Square Beam Laser Cladding Optics for OD Surfaces

Square flat-top beam optics for OD laser cladding, designed for even energy distribution, high coating flatness and powder utilization of at least 90%.
Wide Track Inner Bore Laser Cladding Head (1)

Wide-Track Inner Bore Laser Cladding Head

Wide-track inner bore cladding head with a uniform rectangular beam and off-axis material feed, achieving powder utilization of at least 95% for ID surfaces.

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See Latest Service

Application & Process Evaluation

We evaluate the workpiece, base material, target coating and production requirements to define a practical laser cladding route and equipment configuration.
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Custom Optical Head Design

Custom processing heads and beam-shaping optics for internal bores, external surfaces, powder-fed deposition, wire-fed deposition and laser hardening.
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Cladding Process Development

Parameter development and sample testing focused on deposition efficiency, dilution, coating quality, dimensional control and repeatability.
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