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Flat-Top Square Beam Laser Cladding Optics for OD Surfaces

Flat Top Square Beam Laser Cladding Optics for OD Surfaces (1)

Flat Top Square Beam Laser Cladding Optics for OD Surfaces (2)

Flat-Top Square Beam Laser Cladding Optics for OD Surfaces

The Square Beam LMD Head for External Cylindrical Cladding features a reflective off-axis powder feeding design with a flat-top square beam, ensuring uniform energy distribution and minimal overlap defects for smooth, high-quality cladding layers. It supports both annular center powder feeding and composite deposition, delivering smooth powder flow with utilization rates ≥90%. Compatible with complex-shaped components and high-hardness carbides, this versatile head can also be used for precise laser hardening, providing a multi-functional solution for industrial surface enhancement and repair.

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Details
Description

Spot Quality

Uniformity into a circular shape uniformity of energy distribution directly affects
Intelligent Control and Monitoring

Lens temperature, molten pool CCD vision,temperature, powder flow monitoring
Material Compatibility

Copper alloy and Titanium alloy, Iron-based, Nickel-based, Cobalt-based and other metal powders
Modular Design

The lens system, moritoring system and optical path system operate in a modular manner,making them easy to disassemble, maintain and service
Functionality

High-efficiency water cooling, spatter resistant, dustproof, water mist-resistant, low spare parts replacement, frequency sealing rating(e.g., IP65)
Safety

Equipped with high-temperature alarm, real-time protection of equipment stability and workpiece cladding quality.

Technical Parameters

Model	Performance Parameters
Power Options	6KW/12KW
Fiber Interface	LOE
Spot Size	*55**
Outer Dimension(mm)	*49015075*
Working Distance(mm)	~20
Operating Wavelength(nm)	1080
Cooling Type	Water cooling
Water Quality Requirements	Pure water

Application scenario

Guide rails

Flat molds

Steel plates

Machine beds

Linear guide surfaces

Large rectangular workpieces

FAQ

Q1: Why choose a square beam LMD head over a traditional round beam for cylindrical cladding?

A1: The flat-top square beam provides uniform energy distribution across the entire cladding width, significantly reducing overlap defects and improving surface smoothness compared to

round beam systems. This results in higher-quality cladding layers with fewer post-processing requirements — ideal for hydraulic legs, mill rolls, and drive shafts.

Q2: Can this square beam deposition head be used for applications other than cladding?

A2: Yes. In addition to laser metal deposition (LMD) with powder utilization rates ≥90%, this versatile head can also perform precise laser hardening on component surfaces. This dual

functionality makes it a cost-effective solution for both surface enhancement (wear-resistant coatings) and surface hardening applications across mining, steel rolling, and power

transmission industries

Application Video

Products

Wide-Track Laser Cladding Optics for OD Surfaces

Wide-track laser cladding optics for OD shafts, pipes and flat parts, using off-axis gravity powder feed with powder utilization up to 98%.

Annular Powder-Fed Laser Cladding Head for OD Components

Annular powder-fed cladding head for cylindrical OD parts, delivering stable circular deposition, over 90% powder utilization and carbide layers up to 70 HRC.

Off-Axis Wire-Fed Laser Cladding Head for OD Repair

Wire-fed laser cladding head for OD repair and surface buildup, with 100% filler utilization, low distortion and compatibility with multiple alloy wires.

Four-Jet Coaxial Powder Laser Cladding Head

Four-jet coaxial powder head for multi-directional laser cladding on OD and complex surfaces, combining stable deposition with powder utilization of at least 90%.

Wide-Track Inner Bore Laser Cladding Head

Wide-track inner bore cladding head with a uniform rectangular beam and off-axis material feed, achieving powder utilization of at least 95% for ID surfaces.

High-Speed Annular Powder ID Laser Cladding Head

High-speed ID laser cladding head with annular powder delivery and a uniform circular beam, built for stable internal surface deposition with at least 90% powder use.

Recent news

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The mechanical transmission industry is undergoing a significant transformation. As high-end equipment moves toward lightweight designs and extreme precision, traditional hardening methods are reaching their physical limits. This report analyzes the transition from conventional induction quenching to laser quenching technology highlighting its technical advantages and economic impact.