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180-Series Coaxial Wire-Fed ID Laser Cladding Head

180 Series Coaxial Wire Fed ID Laser (1)

180 Series Coaxial Wire Fed ID Laser (2)

180-Series Coaxial Wire-Fed ID Laser Cladding Head

The Coaxial Wire-Fed DED Head for Internal Cylindrical Cladding is a high-speed reflective deposition head featuring an off-axis wire feeding design, optimized for internal surfaces with diameters ≥180 mm. With material utilization up to 100% and no powder loss, it delivers excellent vertical deposition performance and highly stable cladding quality. The system produces low-distortion, smooth surface finishes while offering outstanding cost efficiency with welding wire materials.
It is especially suitable for copper-based, aluminum-based, and titanium-based alloy deposition, supporting a wide range of hardness requirements and diverse industrial cladding processes for internal surface enhancement and remanufacturing applications.

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Details
Description

Spot Quality

Uniformity into a circular shape uniformity of energy distribution directly affects
Intelligent Control and Monitoring

Lens temperature, molten pool CCD vision,temperature, powder flow monitoring
Material Compatibility

Copper alloy and Titanium alloy, Iron-based, Nickel-based, Cobalt-based and other metal powders
Modular Design

The lens system, moritoring system and optical path system operate in a modular manner,making them easy to disassemble, maintain and service
Functionality

High-efficiency water cooling, spatter resistant, dustproof, water mist-resistant, low spare parts replacement, frequency sealing rating( e.g., IP65)
Safety

Equipped with high-temperature alarm, real-time protection of equipment stability and workpiece cladding quality.

Technical Parameters

Model	Performance Parameters
Power Options	6KW/12KW
Fiber Interface	LOE
Spot Size	~ ¢6.5
Outer Dimension(mm)	*34015075*
Machinable Inner Hole Diameter(mm)	¢180
Operating Wavelength(nm)	1080
Cooling Type	Water cooling
Water Quality Requirements	Pure water

Application scenario

Internal additive manufacturing

Thick-wall bore rebuilding

High-strength repairs

Large industrial cylinders

Precision bore restoration

High deposition efficiency

FAQ

Q1: What is the advantage of a wire-fed DED head over powder-based systems for internal cylindrical cladding?

A1: Unlike powder-based systems that typically have 10–15% material loss, this coaxial wire-fed DED head achieves 100% material utilization with zero overspray or waste. This significantly reduces operational costs

— especially important when working with expensive copper-based, aluminum-based, or titanium-based alloys. The off-axis wire feeding also eliminates powder clogging issues commonly found in internal bore

applications.

Q2: What is the minimum internal diameter this wire-fed DED head can access, and does it perform well on vertical surfaces?

A2: This head is optimized for internal surfaces with a minimum diameter of 180 mm (≈7 inches). Its coaxial wire-fed design delivers excellent vertical deposition performance, producing low-distortion and smooth

surface finishes even on non-horizontal internal bore walls — ideal for repairing hydraulic cylinder barrels, pipe interiors, and mining components in real-world orientations.

Application Video

Products

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Annular Powder-Fed Laser Cladding Head for OD Components

Annular powder-fed cladding head for cylindrical OD parts, delivering stable circular deposition, over 90% powder utilization and carbide layers up to 70 HRC.

Off-Axis Wire-Fed Laser Cladding Head for OD Repair

Wire-fed laser cladding head for OD repair and surface buildup, with 100% filler utilization, low distortion and compatibility with multiple alloy wires.

Four-Jet Coaxial Powder Laser Cladding Head

Four-jet coaxial powder head for multi-directional laser cladding on OD and complex surfaces, combining stable deposition with powder utilization of at least 90%.

Flat-Top Square Beam Laser Cladding Optics for OD Surfaces

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Wide-Track Inner Bore Laser Cladding Head

Wide-track inner bore cladding head with a uniform rectangular beam and off-axis material feed, achieving powder utilization of at least 95% for ID surfaces.

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