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Center-Wire Laser Cladding Head for Multi-Axis Deposition

Central Wire Feeding Laser Cladding Head LZ Optical Technologie

Center-Wire Laser Cladding Head for Multi-Axis Deposition

The Central Wire Feeding Laser Cladding Head features a central wire feeding design compatible with wire diameters ranging from 1.0 to 1.8 mm. Three laser beams converge precisely at the wire center, ensuring uniform energy distribution and stable deposition performance. Designed for external surface and flat-surface cladding applications, it offers greater processing flexibility and accessibility for a wide range of industrial components. With zero wire material loss, the system supports standard welding wires, providing an economical and cost-effective cladding solution. It delivers excellent deposition quality with strong metallurgical bonding, low heat input, minimal substrate distortion, and superior coating integrity. Suitable for both ferrous and non-ferrous alloys, it is an ideal choice for surface enhancement, wear protection, and component remanufacturing applications.

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Details
Description

Spot Quality

Uniformity into a circular shape uniformity of energy distribution directly affects
Intelligent Control and Monitoring

Lens temperature, molten pool CCD vision,temperature, powder flow monitoring
Material Compatibility

Copper alloy and Titanium alloy, Iron-based, Nickel-based, Cobalt-based and other metal powders
Modular Design

The lens system, moritoring system and optical path system operate in a modular manner,making them easy to disassemble, maintain and service
Functionality

High-efficiency water cooling, spatter resistant, dustproof, water mist-resistant, low spare parts replacement, frequency sealing rating( e.g., IP65)
Safety

Equipped with high-temperature alarm, real-time protection of equipment stability and workpiece cladding quality.

Technical Parameters

Model	Performance Parameters
Power Options	6KW
Fiber Interface	LOE
Spot Size	~ ¢3
Outer Dimension(mm)	*425270270*
Working Distance(mm)	~20
Operating Wavelength(nm)	1080
Cooling Type	Water cooling
Water Quality Requirements	Pure water

Application scenario

Additive manufacturing

Tool steel repair

Mold rebuilding

Thick-wall deposition

Aerospace components

High-strength metal deposition

FAQ

Q1: How does the three-beam central wire feeding design improve cladding quality compared to conventional wire feeding systems?

A1: Unlike conventional off-axis wire feeding systems, this head features three laser beams converging precisely at the wire center, ensuring uniform energy distribution and exceptionally stable deposition

performance. This design reduces spatter, improves wetting, and delivers consistent layer quality. It supports wire diameters from 1.0 mm to 1.8 mm, making it highly versatile for external surface and flat-surface

cladding applications.

Q2: What is the material utilization rate of this central wire feeding cladding head, and how does it compare to powder-based systems?

A2: This central wire feeding system achieves zero wire material loss — every bit of welding wire is melted and deposited onto the workpiece. Unlike powder-based systems which typically lose 5–15% of material due

to overspray, wire feeding offers a more economical and cost-effective cladding solution, especially when using standard, readily available welding wires for industrial repair and surface enhancement.

Application Video

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